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BASF Ultrafuse PPSU
Welcome to the World of High Temperature Stable Applications!
Ultrafuse PPSU has been specially developed for FFF printing, based on BASF’s advanced Ultrason materials. Ultrason resins, amorphous thermoplastics derived from polyethersulfone (PESU), polysulfone (PSU) and polyphenylsulfone (PPSU), guarantee very high thermal resistance.
With its broad spectrum of performance benefits, Ultrafuse PPSU can be successfully used in applications where other plastics, such as polyamide, polycarbonate, polyoxymethylene, and polyalkylene terephthalates, fail to meet performance specifications. Due to its inherent flame-retardant properties, it is particularly suitable for the aerospace industry.
Available in natural amber color, 750 grams, diameter 1.75 mm.
Benefits at a glance
- Inherently flame retardant
- Flame retardancy V0 according to UL 94 (@1.5mm and 3.0mm)
- Short-term high temperature resistance up to 220°C
- Resistance to long-term service temperatures up to 180°C
- High dimensional stability
- Creep resistance at high temperatures
- Resistant to hot water and coolants
- Oil-resistant, even at temperatures up to 170 °C
- Resistant to fuels and fluorine
- Railway classification according to EN 45545-2
Examples of Applications
- Suitable for autoclaving processes
- Aerospace
- All applications exposed to high temperatures
Material Properties
| Properties | Value |
|---|---|
| Tensile Strength (MPa) | 49.0 (ZX), 74.5 (XY) |
| Modulus of Flexure (MPa) | 1700 (ZX), 1910 (XZ), 1940 (XY) |
| Elongation at break (%) | 2.9 (ZX), 7.3 (XY) |
| Impact resistance Engraved Izod (kJ/m²) | 5.3 (ZX), 15.8 (XZ), 13.7 (XY) |
| Impact resistance Unengraved Izod (kJ/m²) | 21.0 (ZX), No Break (XZ/XY) |
| HDT at 0.45 MPa (°C) | 215 °C |
Guidelines for Printing
| Parameter | Value |
|---|---|
| Nozzle | 390-410 °C |
| Build Chamber | 170-210 °C |
| Bed | 220 °C |
| Bed | BASF fiber-reinforced construction sheet |
| Nozzle | ≥ 0.4 mm |
| 25-50 mm/s |










